The cabinet that came with my 60 gallon tank when I bought it served me well, but I wasn't particularly fond of the color, or poor construction, and more specifically, that it was made of pressed wood.
I had a project assignment for my furniture class in school where we had to build any kind of piece of furniture we wanted as long as it was in one of the styles of the periods we were studying. I chose the craftsman style. I enlisted the help of my dad because he has more power tools than I do and also because he is an architect and much more skilled in doing the math than I.
I drew my own plans based on a sideboard design by Gustav Stickley, modifying it for my particular needs. I chose to use a pre-fab, assembly-required craftsman sofa table for the "skeleton." Then I bought 3/4" mahogany veneer plywood, cut to fit for the top, sides, front and inside shelves. I used 1/4" mahogany veneer plywood for the back of the cabinet as well as to finish the internal sides. The rough edges of the plywood were finished with mahogany iron-on taping (I didn't get pictures of that application).
My old cabinet that came with the tank. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture001.jpg
Laying out the cut pieces for fit. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture003.jpg
For better disbursement of water weight, I chose to cut off the four legs so that the cabinet would lay flat on the floor on every side around.
Disassembling the sofa table.http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture004.jpg Cutting off the legs of the sofa table.http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture006.jpg
The bare working skeleton. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture007.jpg
The sofa table was about 6 inches short of the length I needed to fit my aquarium, so I chose to make false sides to extend each end of the cabinet by 3 inches.
The false sides before attaching. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture010.jpg The false sides after attaching. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture011.jpg
Marking and cutting the internal shelves. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture013.jpg Drilling holes for the doweling. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture018.jpg
The original Stickley cabinet had actual drawers, however, to save time and to simplify things, I designed a false front to simulate drawers that would be a drop-down door.
Sanding the drop down door after the pieces were glued together. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture015-1.jpg
Attaching the hardware to the doors. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture016.jpg Rough cabinet almost finished. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture017.jpg
It was at this point that the wood veneer iron taping was added to all rough edges.
Cutting the lift ledge for the european hinges. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture019.jpg Installing the lift ledge. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture020.jpg
Sanding the wood. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture023.jpg More sanding. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture024.jpg
Staining the wood with a red mahogany color. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture026.jpg Applying satin polyurethane to protect from water. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture028.jpg
Attaching the drop down door. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture030.jpg Attaching the door pulls. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture031.jpg
Attaching the side open doors. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture032.jpg
The finished cabinet. http://i97.photobucket.com/albums/l233/lynda441/Sideboard/Picture036-1.jpg
This post has been edited by lynda441: 03 August 2008 - 05:16 PM

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